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CNC FR4 Machining

CNC FR4 Machining

FR4 boards, made from a composite of glass fiber cloth and epoxy resin (with “FR4” denoting the cloth specification), come in common thicknesses of 1.6mm and 1.2mm. They are also referred to as “glass fiber” or “epoxy resin boards” and serve as insulators. Notable attributes include high-temperature resistance (180~200°C), moisture resistance, strong mechanical properties, and good dielectric performance. Common colors for FR4 boards are white, yellow, black, and light green. FR4 CNC machining centers offer high precision (within 0.02mm), smooth edges, no burrs, and no machining traces. These boards are widely used in electronic manufacturing due to their excellent electrical properties, mechanical performance, and chemical stability. Moreover, they provide superb insulation and high-temperature resistance, making them suitable for high-temperature and

FR4 CNC cutting

Surface Finishes after CNC FR4 Machining

PictureSurface finishesMachining principleMaterialColorsTextureMore
FR4 Tin solder coatingTin solder CoatingTin solder coating of FR4 typically involves applying a thin layer of tin to the surface of a printed circuit board (PCB) that is made from FR4 (Flame Retardant 4) material.TinSilverGlossy Learn More
FR4 Golden coatingGolden solder CoatingGolden solder coating, also known as gold plating or gold finish, of FR4 refers to the application of a thin layer of gold onto the surface of a printed circuit board (PCB) made from FR4 (Flame Retardant 4) material.GoldGoldenGlossy Learn More
FR4 Shilver coatingSilver solder CoatingSilver solder coating, or silver plating, of FR4 refers to the application of a thin layer of silver onto the surface of a printed circuit board (PCB) made from FR4 (Flame Retardant 4) material.SilverSilverGlossy Learn More

Some Picture CNC FR4 machining Parts

FR4 CNC cutting
FR4 CNC cutting
FR4 CNC machining
FR4 CNC machining
FR4 CNC machining
FR4 CNC machining
FR4 CNC machining
FR4 CNC machining
FR4 CNC machining
FR4 CNC machining
FR4 CNC machining
FR4 CNC machining

CNC FR4 Machining FAQs

CNC machining of FR4 (Flame Retardant 4) is a common process used in the fabrication of printed circuit boards (PCBs) and various electronic components.

FR4 material is a composite composed of glass fiber cloth and epoxy resin, with “FR4” in its name denoting the material specification of the glass fiber cloth used. In the market, FR4 sheets are typically available in two common thicknesses, namely 1.6mm and 1.2mm, with their length and width customizable to meet customer requirements. It is one of the widely used materials in electronic manufacturing due to its exceptional electrical properties, mechanical performance, and chemical stability, along with its outstanding insulation and high-temperature resistance characteristics. It is known for its flame-retardant properties and electrical insulation capabilities.
CNC (Computer Numerical Control) machining is used for FR4 because it allows for precise and automated cutting, drilling, and milling of FR4 sheets to create custom PCBs and electronic components. It offers high precision and repeatability.
CNC routers and CNC milling machines are commonly used for machining FR4. These machines are equipped with specialized tooling, such as end mills and drills, to cut and shape FR4 materials accurately.
CNC machining can perform a variety of operations on FR4, including drilling holes for component mounting, cutting out PCB shapes, milling slots and pockets, and engraving labels or designs on the board surface.
Precision: CNC machining offers high precision and accuracy, ensuring that holes, traces, and components are placed with tight tolerances. Speed: CNC machining is a fast and efficient process, which is essential for mass production of PCBs. Customization: CNC machining allows for the creation of custom PCB designs, meeting specific requirements for electronic applications.
Tool wear: The cutting tools used in CNC machining can wear out over time, so they need to be replaced or resharpened periodically. Material limitations: FR4 is a brittle material, so it may be prone to chipping or delamination during machining if not done carefully. Dust and debris: The machining process generates dust and debris, which may require proper ventilation and dust collection systems.
PCB design software is commonly used to create the layout and design of the PCB, which includes specifying the positions of components, traces, and holes. The design file is then converted into a CNC program that guides the machining process.

Yes, CNC machining can be used for both single-sided and double-sided PCBs. For double-sided PCBs, the CNC machine can drill through holes and create vias to connect traces on both sides of the board.

Wear appropriate personal protective equipment, such as safety goggles and dust masks, to protect against dust and debris.

Ensure proper ventilation and dust collection systems to minimize exposure to airborne particles.

Follow machine-specific safety guidelines and use safety guards when operating CNC machines.

Yes, there are alternative methods for PCB fabrication, such as chemical etching and 3D printing, but CNC machining is a popular choice due to its precision and versatility.

1) Outstanding Performance Stability

FR4 boards exhibit extremely high stability and a long operational lifespan, allowing them to function reliably in high-temperature and high-pressure environments. Furthermore, they can resist interference from electromagnetic and radiation sources, effectively preventing a decline in insulation performance.

2) Exceptional Mechanical Strength

FR4 boards can withstand mechanical stresses such as impact, vibration, and pressure and possess excellent resistance to acids, alkalis, and corrosion. This makes FR4 boards suitable for long-term stable operation not only at normal temperatures but also in various harsh environmental conditions.

  • High-Precision Machining Capabilities

FR4 boards have a certain level of machining capabilities, meeting the requirements of different customers. Additionally, they can undergo processes such as drilling, boring, circuit cutting, and surface mounting, enabling the achievement of high precision and low error in manufacturing processes.

FR4 boards have a wide range of applications and are primarily used in the fields of electronics, electrical engineering, telecommunications, aerospace, and more. The following are their main applications:

  • Printed Circuit Boards (PCBs)

In electronic manufacturing, FR4 boards are commonly used in the production of printed circuit boards. They serve as the substrate material for PCBs, ensuring the stability and reliability of the circuit boards.

  • Insulation and Barrier Materials

Due to the exceptional insulation performance and high-temperature stability of FR4 boards, they can be used as insulation and barrier materials in power systems. This not only guarantees the electrical safety of equipment but also helps prevent accidents caused by electrical faults.

  • Mechanical Components

FR4 boards can also be employed as materials for mechanical components, such as machine tool partitions and automobile engine covers. They possess outstanding mechanical properties and chemical stability, making them suitable for various mechanical

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